Evaluation of optimum parameters for casting of Birla lance pipes

Defects associated with casting of pipes are often a main concern for the industry. In this chapter, a Taguchi analysis is carried out to understand the effect of three process parameter pouring temperature (°C), die spinning speed (rpm), and coolant flow time (mins) on the casting defect of pipes. The defect is defined in this work as the difference between the desired thickness of the pipe and the minimum actual (experimentally) achieved. A L9 orthogonal array is designed to carry out the experiments. Based on the S/N ratio analysis and ANOVA, it is seen that the die spinning speed plays the most critical role in defect of the pipes. As per the conducted experiments and Taguchi analysis, pouring temperature is seen to have the lest influence on the defects.