Improvement in Productivity with Swing Grinding and Gate Cutting Fixture

Pravin Jadhav; Pramod Salunkhe

doi:10.1007/978-981-99-1328-2_35

Improvement in Productivity with Swing Grinding and Gate Cutting Fixture

Pravin Jadhav^*, Pramod Salunkhe

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

A design and development of swing grinding and gate cutting fixtures has been carried out to improve productivity. The 3–2-1 design technique was used to design the fixture. A case study is taken for Ballast 113, Adapter 117, and Spacer block components. The fixture allows the components to hold forces and optimize the design for machine operation and process function ability. The performance of the proposed fixture for Ballast, Adapter, and spacer block is calculated in terms of cycle time, production quantity per shift, and grinding cost per shift. The cycle time in Ballast, Adapter, and Spacer block is reduced by about 41%, 14%, and 44%, respectively. The Production quantity per shift in Ballast, Adapter, and Spacer block is increased by 70%, 15%, and 54%, respectively, after employing the designed fixture. The grinding cost per shift in Ballast, Adapter, and Spacer block is increased by 41%, 145%, and 37%, respectively, sing the designed fixture. The Annual ballast, adapter, and Spacer block are about near Rs 114,240/- was saved with these fixtures by using designed fixtures.

Original language	English
Title of host publication	Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022
Editors	Rakesh Kumar Phanden, Ravinder Kumar, Pulak Mohan Pandey, Ayon Chakraborty
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	383-392
Number of pages	10
ISBN (Print)	9789819913275
DOIs	https://doi.org/10.1007/978-981-99-1328-2_35
Publication status	Published - 2023
Event	3rd Biennial International Conference on Future Learning Aspects of Mechanical Engineering, FLAME 2022 - Noida, India Duration: 03-08-2022 → 05-08-2022

Publication series

Name	Lecture Notes in Mechanical Engineering
ISSN (Print)	2195-4356
ISSN (Electronic)	2195-4364

Conference

Conference	3rd Biennial International Conference on Future Learning Aspects of Mechanical Engineering, FLAME 2022
Country/Territory	India
City	Noida
Period	03-08-22 → 05-08-22

All Science Journal Classification (ASJC) codes

Automotive Engineering
Aerospace Engineering
Mechanical Engineering
Fluid Flow and Transfer Processes

Access to Document

10.1007/978-981-99-1328-2_35

Cite this

Jadhav, P., & Salunkhe, P. (2023). Improvement in Productivity with Swing Grinding and Gate Cutting Fixture. In R. K. Phanden, R. Kumar, P. M. Pandey, & A. Chakraborty (Eds.), Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022 (pp. 383-392). (Lecture Notes in Mechanical Engineering). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-981-99-1328-2_35

Jadhav, Pravin ; Salunkhe, Pramod. / Improvement in Productivity with Swing Grinding and Gate Cutting Fixture. Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022. editor / Rakesh Kumar Phanden ; Ravinder Kumar ; Pulak Mohan Pandey ; Ayon Chakraborty. Springer Science and Business Media Deutschland GmbH, 2023. pp. 383-392 (Lecture Notes in Mechanical Engineering).

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abstract = "A design and development of swing grinding and gate cutting fixtures has been carried out to improve productivity. The 3–2-1 design technique was used to design the fixture. A case study is taken for Ballast 113, Adapter 117, and Spacer block components. The fixture allows the components to hold forces and optimize the design for machine operation and process function ability. The performance of the proposed fixture for Ballast, Adapter, and spacer block is calculated in terms of cycle time, production quantity per shift, and grinding cost per shift. The cycle time in Ballast, Adapter, and Spacer block is reduced by about 41%, 14%, and 44%, respectively. The Production quantity per shift in Ballast, Adapter, and Spacer block is increased by 70%, 15%, and 54%, respectively, after employing the designed fixture. The grinding cost per shift in Ballast, Adapter, and Spacer block is increased by 41%, 145%, and 37%, respectively, sing the designed fixture. The Annual ballast, adapter, and Spacer block are about near Rs 114,240/- was saved with these fixtures by using designed fixtures.",

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Jadhav, P & Salunkhe, P 2023, Improvement in Productivity with Swing Grinding and Gate Cutting Fixture. in RK Phanden, R Kumar, PM Pandey & A Chakraborty (eds), Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022. Lecture Notes in Mechanical Engineering, Springer Science and Business Media Deutschland GmbH, pp. 383-392, 3rd Biennial International Conference on Future Learning Aspects of Mechanical Engineering, FLAME 2022, Noida, India, 03-08-22. https://doi.org/10.1007/978-981-99-1328-2_35

Improvement in Productivity with Swing Grinding and Gate Cutting Fixture. / Jadhav, Pravin; Salunkhe, Pramod.
Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022. ed. / Rakesh Kumar Phanden; Ravinder Kumar; Pulak Mohan Pandey; Ayon Chakraborty. Springer Science and Business Media Deutschland GmbH, 2023. p. 383-392 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

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AB - A design and development of swing grinding and gate cutting fixtures has been carried out to improve productivity. The 3–2-1 design technique was used to design the fixture. A case study is taken for Ballast 113, Adapter 117, and Spacer block components. The fixture allows the components to hold forces and optimize the design for machine operation and process function ability. The performance of the proposed fixture for Ballast, Adapter, and spacer block is calculated in terms of cycle time, production quantity per shift, and grinding cost per shift. The cycle time in Ballast, Adapter, and Spacer block is reduced by about 41%, 14%, and 44%, respectively. The Production quantity per shift in Ballast, Adapter, and Spacer block is increased by 70%, 15%, and 54%, respectively, after employing the designed fixture. The grinding cost per shift in Ballast, Adapter, and Spacer block is increased by 41%, 145%, and 37%, respectively, sing the designed fixture. The Annual ballast, adapter, and Spacer block are about near Rs 114,240/- was saved with these fixtures by using designed fixtures.

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Jadhav P, Salunkhe P. Improvement in Productivity with Swing Grinding and Gate Cutting Fixture. In Phanden RK, Kumar R, Pandey PM, Chakraborty A, editors, Advances in Industrial and Production Engineering - Select Proceedings of FLAME 2022. Springer Science and Business Media Deutschland GmbH. 2023. p. 383-392. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-981-99-1328-2_35

Improvement in Productivity with Swing Grinding and Gate Cutting Fixture

Abstract

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All Science Journal Classification (ASJC) codes

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