Integrated experimental, statistical, and ANN validation study on concrete deterioration under acid rain, carbonation, and chloride environments

Concrete structures in coastal–industrial regions are simultaneously exposed to acid rain, carbonation, and chloride ingress; however, most durability studies investigate these mechanisms independently, limiting realistic service-life prediction. This study presents an integrated experimental, statistical, and artificial neural network (ANN)-based evaluation of M40-grade concrete subjected to synthetic acid rain, accelerated carbonation, and combined carbonation–chloride environments. Laboratory simulations were conducted for exposure durations of 20, 40, 60, and 80 h to replicate aggressive atmospheric conditions. Mechanical degradation was assessed through compressive and splitting tensile strength tests, while chemical deterioration was quantified using depth-wise pH profiling and carbonation depth measurements. Results revealed that compressive strength decreased by up to ~ 25% under acid rain exposure and showed greater deterioration under combined carbonation–chloride conditions. Splitting tensile strength exhibited higher sensitivity to degradation, with reductions exceeding 20% at prolonged exposure durations. Surface pH declined from 12.6 to approximately 8.8, confirming rapid alkalinity loss in the outer 1 cm zone. Carbonation depth increased progressively, reaching ~ 11.5 mm in the combined exposure environment. Regression analysis demonstrated strong inverse correlations (R² > 0.90) between carbonation depth and mechanical properties, while one-way ANOVA confirmed statistically significant differences across exposure durations (p < 0.05). To enhance predictive capability, an ANN model was developed using experimental parameters as inputs, achieving high prediction accuracy (R² = 0.98 for training and R² = 0.96 for testing). The findings highlight synergistic deterioration effects of multi-environmental exposure and emphasize durability-based design strategies for reinforced concrete structures in aggressive environments.