Structural and Mechanical Analysis of APCVD Deposited Diamond-Like Carbon Thin Films

  • Ranjan Kumar Ghadai
  • , Soham Das
  • , Kanak Kalita*
  • , Bibhu Prasad Swain
  • , João Paulo Davim
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

24 Citations (Scopus)

Abstract

In this study, diamond-like Carbon (DLC) thin film coatings are deposited by atmospheric pressure chemical vapour deposition (APCVD) process by using C2H2 and H2 as precursor gases on SiO2 substrates. The morphological, structural, mechanical and composition of the DLC thin film coatings are studied by using field emission scanning electron microscopy (FESEM), Raman spectroscopy, nanoindentation, Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). Irrespective of the varying H2 flow rate, smooth surfaces of the thin film coatings are observed in the FESEM images. The Young’s modulus (E) and hardness (H) of the DLC coating increases with an increase in H2 flow rate and the maximum E and H are observed as 193.97 GPa and 22.46 GPa respectively. Due to the SiO2 buffer layer, the residual stress (σ) of the film significantly decreased to a minimum of 1.05 GPa which is much less as compared to the DLC film deposited over the Si substrate. The percentage of sp3 can be calculated from the XPS and it is 58.68% and 70% for the flow rate of H2 of 0 and 80 sccm respectively. The effect of H2 flow rate on the morphology, structural, mechanical and composition of the DLC thin film coatings are analyzed and discussed thoroughly along with mechanics behind it.

Original languageEnglish
Pages (from-to)4453-4462
Number of pages10
JournalSilicon
Volume13
Issue number12
DOIs
Publication statusPublished - 12-2021

All Science Journal Classification (ASJC) codes

  • Electronic, Optical and Magnetic Materials

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