Thermal Influence on the Mechanical Performance and Deformation Characteristics of Symmetric and Asymmetric GFRP Laminates

The present study investigated the tensile behavior, failure mechanisms and deformation characteristics of glass fiber-reinforced polymer (GFRP) composites with symmetric [0°/90°/90°/0°] and asymmetric [0°/90°/0°/90°] stacking sequences across a temperature range of 30–150 °C. Tensile testing revealed superior mechanical performance in the symmetric lay-up, with higher tensile strength and failure strain sustained across elevated temperatures. Failure mode analysis revealed a transition from ductile failure to brittle failure with increasing temperature, which was more pronounced in the asymmetric lay-up, along with increased delamination and reduced fiber pull-out. Failure surface examination supported these findings, revealing better interfacial bonding and matrix integrity in the symmetric lay-up. Deformation analysis further confirmed a more homogeneous distribution of strain and longer failure time in symmetric laminates. Across all the metrics, including toughness, energy absorption, and strain uniformity, the symmetric configuration outperformed the asymmetric counterpart, underscoring the critical role of balanced stacking in enhancing the thermal durability. The observed temperature-induced degradation and its impact on mechanical and failure behavior emphasize the need for temperature-sensitive design strategies in GFRP-based structures.